Electronics Custom High Voltage High Current High Power Module Converter PCB Assembly

• Metal Coating: Copper
• Mode of Production: SMT
• Layers: Single-Layer
• Shipping Cost: Estimated freight per unit.: about shipping cost and estimated delivery time.
• Currency: US$
• Return&refunds: You can apply for a refund up to 30 days after receipt of the products.
• Model NO.: Power PCB assembly
• Base Material: Aluminium Core PCB
• Certification: RoHS, CCC, ISO
• Customized: Customized
• Condition: New
• Service: One-Step PCB Service
• Solder Mask Color: Blue.Green.Red.Black.White
• Layer: 1-40layers
• Min BGA Ball Pitch: 0.4mm
• Surface Finishing: HASL\OSP\Immersion Gold
• HASL\OSP\Immersion Gold: Fr4/Rogers/Aluminum/High Tg
• Copper Thickness: 0.5-5oz
• Board Thickness: 1.6 ±0.1mm
• Minimum Hole: Minimum
• Minimum Width: 3/3mil
• Minimum Line: 3/3mil
• Product Name: OEM PCB PCBA Board Assembly
• Transport Package: Vacuum Package for Bare PCB and ESD Package
• Specification: customized
• Trademark: finest
• Origin: China
• HS Code: 8534001000
• Production Capacity: 30000 Pieces
• Package Size: 10.00cm * 10.00cm * 5.00cm
• Package Gross Weight: 1.000kg
• Lead Time: 10 days (1 - 10 Pieces) ; To be negotiated ( > 10 Pieces)

Product Description

Power PCB assembly refers to the process of fabricating and soldering electronic components onto a printed circuit board (PCB) designed specifically for power applications. These assemblies play a crucial role in various electronic devices and systems, where efficient power management and distribution are essential.

Key Considerations for Power PCB Assembly:

1. Design for Power Efficiency:

• Power PCBs are designed with a focus on optimizing power delivery and minimizing energy loss. This includes strategic component placement and the use of specialized materials to enhance heat dissipation.

2. High-Current Traces:

• Power PCBs often require larger and wider traces to handle high current loads. This ensures that the board can deliver power reliably without the risk of overheating or voltage drop.

3. Heat Management:

• Effective heat dissipation is critical for power applications. Power PCB assemblies may incorporate thermal vias, heatsinks, or other cooling solutions to maintain optimal operating temperatures.

4. Component Selection:

• Careful selection of power components, such as voltage regulators, capacitors, and inductors, is essential for achieving desired performance. Components should match the power requirements and environmental conditions.

5. Testing and Quality Assurance:

• Rigorous testing protocols are implemented to verify the functionality and reliability of the power PCB assembly. This includes functional testing, thermal testing, and other performance assessments to ensure consistent operation.

6. Compliance with Standards:

• Power PCB assemblies must adhere to industry standards and regulations. Compliance with safety standards, electromagnetic compatibility (EMC) requirements, and environmental directives is crucial.

7. Customization for Specific Applications:

• Power PCB assemblies are often tailored to specific applications, whether it's for consumer electronics, industrial equipment, renewable energy systems, or other power-intensive devices.

8. Prototyping and Production:

• The process includes prototyping to validate the design before mass production. Once the prototype meets the desired specifications, the assembly moves into full-scale production using automated manufacturing processes.

9. Documentation:

• Detailed documentation, including assembly drawings, bill of materials (BOM), and manufacturing instructions, ensures consistency in production and facilitates troubleshooting if issues arise.

10. Reliability and Longevity:

• Power PCB assemblies are engineered for reliability and longevity. This involves selecting durable materials, employing robust manufacturing techniques, and conducting accelerated life testing to simulate real-world conditions.

Power PCB assembly is a specialized field that requires expertise in both electronic design and manufacturing processes. It plays a pivotal role in ensuring the efficient and reliable distribution of power within electronic systems, contributing to the overall performance and longevity of the devices.

 

 

 

 

 

Why choose Finest PCB Assembly?

1. More than 19 years experience of in electronic manufacturing services for PCB making.

2. One-stop service | PCB Manufacturing | Components sourcing and PCB assembly one-stop PCBA service to help you easily achieve your electronic products.

3. More than 1000 customers working with us for telecom, IOT, RF, smart control, security, medical, industrial, automotive, 3G / 4G / 5G products.

4. Reasonable and stable price: have established a strong global electronics components supply chain that helps us get
reasonable and stable price

5. Quality assurance: more than 15 years of experience in the engineering team and quality control team to ensure
all products come out under control.
6. Professional replace-solution: help customers source professional replace-solution to achieve faster, lower cost with high-quality components purchasing agent service.
 

PCBA Technical Capability
1. Assembly Type::	FR4, FPC, Rigid-flex PCB, Metal base PCB.
2. Assembly Specification:	Min size L50*W50mm; Max size: L510*460mm
3. Assembly thickness:	Min thickness: 0.2mm; Max thickness: 3.0mm
4. Components Specification
Components DIP:	01005Chip/0.35 Pitch BGA
Minimum device accuracy:	+/-0.04mm
Minimum footprint distance:	0.3mm
5. File format:	BOM list; PCB Gerber file:
6. Test
IQC:	Incoming inspection
IPQC:	Production inspection; first ICR test
Visual QC:	Regularly quality inspection
SPI test :	Automatic solder paste optical inspection
AOI:	SMD component welding detection, components shortage & component polarity detection
X-Ravd:	BGA test; QFN and other precision devices hidden PAD device inspection
Function test:	Test function and performance according to the customer's test procedures and steps
7. Reworking:	BGA rework equipment
8. Delivery Time
Normal delivery time:	24 hours( fastest 12 hours quick-turn)
Small production:	72 hours( fastest 24 hours quick-turn)
Medium production:	5 working days.
9. Capacity:	SMT assembly 5 million points/day; plug-in & welding 300,000 points/day; 50-100 items/day
10. Components Service
A full set of substitute materials:	Have experience in component procurement sourcing, and management systems, and provide cost-effective services for OEM projects
Only SMT:	Do SMT and backhand welding according to components PCB boards provided by customers.
Components purchasing:	Customers provide core components, and we provide component sourcing services.

PCB Specification:
PCB layers:	1-24layers
PCB materials:	CEM1, CEM3, Rogers, FR-4, High Tg FR-4, Aluminum Base, Halogen Free
PCB max. board size:	620*1100mm (Custom)
PCB certificate:	RoHS Directive-Compliant
PCB Thickness:	1.6 ±0.1mm
Layer Copper Thickness:	0.5-5oz
Inner Layer Copper Thickness:	0.5-4oz
PCB max. board thickness:	6.0mm
Minimum Hole Size:	0.20mm
Minimum Line Width/Space:	3/3mil
Min. S/M Pitch:	0.1mm(4mil)
Plate Thickness and Aperture Ratio :	30:1
Minimum Hole Copper:	20µm
Hole Dia. Tolerance(PTH):	±0.075mm(3mil)
Hole dia. Tolerance(NPTH):	±0.05mm (2mil)
Hole Position Deviation:	±0.05mm (2mil)
Outline Tolerance:	±0.05mm (2mil)
PCB solder mask:	Black, white, yellow
PCB surface finished:	HASL Lead-free, Immersion ENIG, Chem Tin, Flash Gold, OSP, Gold finger, Peelable, Immersion Silver
Legend:	White
E-test:	100% AOI, X-ray, Flying probe test.
Outline:	Rout and Score/V-cut
Inspection Standard:	IPC-A-610CCLASSII
Certificates:	UL (E503048),ISO9001/ISO14001/IATF16949
Outgoing Reports:	Final Inspection, E-test, Solderability Test, Micro Section, and More

FAQ

1. who are we?
We are based in Guangdong, China, and start from 2019, sell to Domestic Market(50.00%), North America(15.00%), South
America(12.00%),Northern Europe(12.00%),Western Europe(5.00%),Southeast Asia(2.00%),Mid East(2.00%),Eastern Europe(2.00%). There
are a total of about 301-500 people in our office.

2. how can we guarantee quality?
Always a pre-production sample before mass production;
Always final Inspection before shipment;

3. what can you buy from us?
PCBA, PCB Assembly, PCBA Board, LED PCBA, Electronic PCBA

4. why should you buy from us not from other suppliers?
*A 18-year one-stop solution provider *Strong R&D group with 30 engineers *Monthly output:45000 sqm of PCBs and PCBAs*4500-square-meter factory *Eight SMT production-line *Automatic SMT, Reflow machine, AOI&x-RAY *Fast response, reply within 24hrs

5. what services can we provide?
Accepted Delivery Terms: FOB, CIF, EXW, Express Delivery;
Accepted Payment Currency: USD, EUR, GBP;
Accepted Payment Type: T/T, L/C, MoneyGram, Western Union;
Language Spoken: English, French