| Customization: | Available |
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| Type: | Rigid Circuit Board |
| Dielectric: | FR-4 |
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Finest Printed Circuit Board Limited excels in providing top-tier PCB and PCBA manufacturing services, tailored to meet the demanding requirements of modern electronics like soundbars, headphone amplifiers, and LED solar lights. Our Custom Flexible Soundbar Board integrates sophisticated SMT prototype technology, ensuring superior performance and seamless integration with various audio and lighting products. This unique assembly process caters to pain points like durability, efficiency, and cost, enabling manufacturers to offer high-performance devices at competitive prices.
Modern electronics demand flexibility, not only in functionality but also in design. Our custom flexible PCB is ideal for complex devices like soundbars and headphone amplifiers, which require dynamic layouts to optimize performance and reduce component size.
Space Optimization: The flexibility of the board allows it to be folded or bent to fit tight spaces within soundbars or headphone amplifiers without compromising functionality. This adaptability is perfect for manufacturers looking to reduce product size while maintaining high-end audio quality.
Durable and Resilient: Flexibility doesn't compromise the strength of our PCBs. We use advanced materials that ensure resistance to environmental stress like temperature changes, vibrations, and moisture exposure, offering long-lasting performance in various applications, including solar light circuits.
Versatility in Application: Whether it's for a soundbar circuit, an LED solar light, or a headphone amplifier, the flexible PCB is a versatile component. This makes it easier for manufacturers to use one type of PCB across different product lines, reducing the need for multiple PCB types and simplifying the production process.
Our SMT (Surface Mount Technology) prototyping ensures that every component is placed with extreme precision, improving overall circuit performance and minimizing errors in production.
Precision Component Placement: SMT allows us to place even the smallest components accurately, ensuring consistent performance in high-end audio equipment such as soundbars and headphone amplifiers. This precision also contributes to the efficient power management required for solar light circuits.
Cost-Effective Manufacturing: SMT prototyping reduces the cost of production by minimizing waste and ensuring efficient use of materials. Manufacturers benefit from this cost-effectiveness, especially when dealing with large-scale production orders or multiple prototypes.
Rapid Prototyping and Testing: Time-to-market is a critical factor for competitive businesses. Our SMT prototyping process allows for rapid development and testing, giving manufacturers the opportunity to refine designs quickly and move forward with production in less time.
When it comes to solar-powered devices, efficient energy usage is a primary concern. Our flexible PCBs are designed to maximize the power efficiency of LED solar lights, enabling longer battery life and reduced energy consumption.
Energy-Efficient LED Integration: The custom flexible board is specifically designed to handle the power requirements of LED lighting, providing optimal current regulation and ensuring long-lasting, consistent light output. This makes it perfect for use in solar-powered lighting systems, where energy efficiency is key.
Solar Charging Compatibility: Our PCBs seamlessly integrate with solar charging systems, ensuring efficient conversion of solar energy into usable electricity. This compatibility helps extend the battery life of solar-powered lights, minimizing maintenance and offering end-users a reliable, sustainable lighting solution.
Prolonged Lifespan for Outdoor Use: Designed for outdoor applications like solar lights, our PCBs are weather-resistant, providing protection against moisture, heat, and UV exposure. This durability ensures that your products will last longer, even in harsh environmental conditions.
Audio quality is a critical factor for consumers when choosing soundbars or headphone amplifiers. Our custom flexible PCB assemblies ensure that your audio products deliver the high-quality sound that users expect.
Improved Signal Integrity: By minimizing electrical interference and maintaining signal purity, our flexible PCBs ensure crystal-clear audio output. This feature is especially important for soundbars, where users expect premium sound quality in home entertainment systems.
Optimized for Compact Audio Devices: With headphone amplifiers becoming smaller and more portable, our flexible circuit boards are designed to fit within compact spaces without sacrificing performance. This adaptability ensures that manufacturers can produce sleek, portable devices without compromising on audio quality.
At Finest Printed Circuit Board Limited, we understand that manufacturers need scalable solutions to meet the demands of their growing markets. Our flexible soundbar board SMT prototype headphone amplifier PCBA is available for both small and large production runs, with the same attention to detail and quality.
Scalable Production Runs: Whether you need a prototype or full-scale production, we offer scalable solutions to match your specific needs. Our flexible manufacturing process ensures that your order is completed efficiently, regardless of volume.
Rigorous Quality Control: Every PCB undergoes rigorous testing to ensure that it meets the highest standards of quality and reliability. From the initial prototype to the final production run, we guarantee consistent performance in every product.
Quick Turnaround Times: Time is money, and we pride ourselves on offering quick turnaround times for both prototyping and full-scale production. Our streamlined processes ensure that your products are ready to go to market on schedule, without sacrificing quality.
At Finest Printed Circuit Board Limited, we are committed to delivering high-quality, custom PCBA solutions that meet the specific needs of your audio, solar lighting, and other electronic products. Contact us today to request a quote and learn more about how our custom flexible soundbar board SMT prototype headphone amplifier PCB assembly can help you take your products to the next level. Whether you are looking to develop prototypes or launch mass production, our team of experts is ready to assist you every step of the way.
Let us provide the PCB solutions that keep your business competitive, innovative, and successful.
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PCBA Technical Capability
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1. Assembly Type::
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FR4, FPC, Rigid-flex PCB, Metal base PCB.
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2. Assembly Specification:
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Min size L50*W50mm; Max size: L510*460mm
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3. Assembly thickness:
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Min thickness: 0.2mm; Max thickness: 3.0mm
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4. Components Specification
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Components DIP:
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01005Chip/0.35 Pitch BGA
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Minimum device accuracy:
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+/-0.04mm
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Minimum footprint distance:
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0.3mm
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5. File format:
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BOM list; PCB Gerber file:
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6. Test
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IQC:
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Incoming inspection
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IPQC:
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Production inspection; first ICR test
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Visual QC:
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Regularly quality inspection
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SPI test :
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Automatic solder paste optical inspection
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AOI:
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SMD component welding detection, components shortage & component polarity detection
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X-Ravd:
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BGA test; QFN and other precision devices hidden PAD device inspection
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Function test:
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Test function and performance according to the customer's test procedures and steps
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7. Reworking:
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BGA rework equipment
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8. Delivery Time
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Normal delivery time:
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24 hours( fastest 12 hours quick-turn)
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Small production:
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72 hours( fastest 24 hours quick-turn)
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Medium production:
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5 working days.
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9. Capacity:
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SMT assembly 5 million points/day; plug-in & welding 300,000 points/day; 50-100 items/day
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10. Components Service
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A full set of substitute materials:
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Have experience in component procurement sourcing, and management systems, and provide cost-effective services for OEM projects
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Only SMT:
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Do SMT and backhand welding according to components PCB boards provided by customers.
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Components purchasing:
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Customers provide core components, and we provide component sourcing services.
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PCB Specification:
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PCB layers:
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1-24layers
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PCB materials:
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CEM1, CEM3, Rogers, FR-4, High Tg FR-4, Aluminum Base, Halogen Free
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PCB max. board size:
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620*1100mm (Custom)
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PCB certificate:
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RoHS Directive-Compliant
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PCB Thickness:
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1.6 ±0.1mm
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Layer Copper Thickness:
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0.5-5oz
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Inner Layer Copper Thickness:
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0.5-4oz
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PCB max. board thickness:
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6.0mm
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Minimum Hole Size:
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0.20mm
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Minimum Line Width/Space:
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3/3mil
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Min. S/M Pitch:
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0.1mm(4mil)
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Plate Thickness and Aperture Ratio :
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30:1
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Minimum Hole Copper:
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20µm
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Hole Dia. Tolerance(PTH):
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±0.075mm(3mil)
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Hole dia. Tolerance(NPTH):
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±0.05mm (2mil)
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Hole Position Deviation:
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±0.05mm (2mil)
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Outline Tolerance:
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±0.05mm (2mil)
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PCB solder mask:
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Black, white, yellow
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PCB surface finished:
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HASL Lead-free, Immersion ENIG, Chem Tin, Flash Gold, OSP, Gold finger, Peelable, Immersion Silver
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Legend:
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White
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E-test:
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100% AOI, X-ray, Flying probe test.
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Outline:
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Rout and Score/V-cut
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Inspection Standard:
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IPC-A-610CCLASSII
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Certificates:
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UL (E503048),ISO9001/ISO14001/IATF16949
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Outgoing Reports:
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Final Inspection, E-test, Solderability Test, Micro Section, and More
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