Customization: | Available |
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Type: | Rigid Circuit Board |
Dielectric: | FR-4 |
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At Finest Printed Circuit Board Limited, we specialize in delivering top-tier PCB and PCBA solutions tailored to solar chargers, RGB LED applications, and 12V to 220V power conversion systems. Our comprehensive manufacturing expertise ensures you get high-quality, reliable circuit boards that meet stringent standards for solar energy systems and consumer electronics. By addressing key customer pain points, we guarantee products that exceed expectations and offer solutions for a seamless design-to-production journey.
When it comes to solar chargers, efficiency and durability are critical factors. The circuit board must be able to handle various power inputs from solar panels while ensuring consistent charging performance for end users. Our solar charger PCBAs are engineered to meet these demanding requirements, making sure your devices deliver optimal charging results.
Optimized Power Management: The ability to convert solar energy efficiently into usable power is one of the most important aspects of solar charger design. We design our circuit boards to maximize power efficiency, ensuring fast and reliable charging without overloading the system.
Durable for Outdoor Environments: Solar chargers are often used in rugged environments. Our PCBs are designed with materials that can withstand temperature extremes, moisture, and UV exposure, ensuring longevity and stability even in harsh conditions.
Advanced Protection Features: Our solar charger PCBAs incorporate overcharge, short-circuit, and reverse polarity protection, ensuring that the end-user's devices remain safe and functional throughout their use.
Surface Mount Technology (SMT) is at the heart of modern electronic assembly. With SMT manufacturing, components are placed directly onto the surface of the PCB, allowing for compact designs and higher component densities. For solar chargers, where space efficiency and component reliability are crucial, our SMT manufacturing services deliver both precision and durability.
Compact Design Capabilities: SMT allows for the creation of compact, space-efficient designs, which is critical for portable solar chargers. Our expertise ensures that even the most complex designs are manufactured with the highest precision.
Enhanced Reliability: By using high-quality components and automated placement technologies, our SMT manufacturing process significantly reduces the risk of human error, ensuring reliable, consistent performance across all units.
Fast Prototyping and Production: Time-to-market is critical for many projects, and our SMT services support rapid prototyping and large-scale production runs, ensuring you get your product to market on time.
Incorporating RGB LED technology into solar charger circuit boards offers both functional and aesthetic advantages. From customizable lighting effects to battery-level indicators, RGB LEDs add versatility to any solar charger design. Our expertise in RGB LED integration ensures vibrant color output and efficient power usage.
Customizable Lighting Effects: Whether for user feedback or aesthetic enhancements, RGB LEDs allow for fully customizable lighting patterns. We ensure seamless integration of RGB LED drivers and controllers into your PCB, delivering smooth and vibrant lighting effects.
Energy Efficiency: Power consumption is always a concern with RGB LEDs in solar-powered devices. Our designs are optimized to minimize power draw, ensuring that the LED functionality does not drain the battery or affect charging performance.
Heat Management: RGB LEDs generate heat, especially in enclosed solar devices. Our circuit board designs incorporate advanced thermal management solutions, dissipating heat effectively and preventing any risk of overheating.
For applications requiring voltage conversion, our 12V to 220V PCBs offer reliable and efficient solutions. Voltage conversion is essential in solar energy systems, where low-voltage input from solar panels must be converted to higher output for home appliances or commercial use. We ensure that our voltage converter PCBs provide stable, high-efficiency performance.
Efficient Power Conversion: Our PCBs are designed for minimal power loss during the conversion process, ensuring that the maximum amount of energy from solar panels is transferred to the load, whether it be for residential or commercial use.
High-Current Tolerance: Voltage conversion often involves high currents, especially when converting to 220V. We design our circuit boards with components that can handle high current loads without overheating or failure.
Compact and Lightweight Designs: Our PCB designs for voltage conversion are optimized to be compact and lightweight, making them ideal for portable and embedded solar charger systems where space and weight are crucial considerations.
At Finest Printed Circuit Board Limited, we focus on solving the common pain points customers encounter when designing and sourcing PCBs for solar chargers, RGB LED systems, and voltage conversion applications. We provide customized solutions to meet specific needs while maintaining the highest levels of quality.
Custom Solutions for Unique Requirements: Whether your product needs a custom PCB layout, specific materials, or specialized components, we offer tailored solutions to meet your exact specifications. Our team works closely with you from concept to completion, ensuring your product performs as required.
Strict Quality Control: Quality and consistency are our top priorities. Every circuit board undergoes rigorous testing to ensure that it meets the highest industry standards, reducing the risk of malfunctions and increasing customer satisfaction.
Cost-Effective Manufacturing: We understand that cost is a major concern for many customers. Our streamlined manufacturing process allows us to offer competitive pricing while maintaining high quality, ensuring that you get the best possible value for your investment.
At Finest Printed Circuit Board Limited, we are committed to delivering reliable, high-quality solar charger SMT PCBs, RGB LED systems, and 12V to 220V voltage converter PCBs. We invite you to reach out to us today to discuss your project and request a quote. Our expert team is ready to help you bring your product to life with precision, quality, and efficiency.
PCBA Technical Capability
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1. Assembly Type::
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FR4, FPC, Rigid-flex PCB, Metal base PCB.
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2. Assembly Specification:
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Min size L50*W50mm; Max size: L510*460mm
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3. Assembly thickness:
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Min thickness: 0.2mm; Max thickness: 3.0mm
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4. Components Specification
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Components DIP:
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01005Chip/0.35 Pitch BGA
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Minimum device accuracy:
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+/-0.04mm
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Minimum footprint distance:
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0.3mm
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5. File format:
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BOM list; PCB Gerber file:
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6. Test
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IQC:
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Incoming inspection
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IPQC:
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Production inspection; first ICR test
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Visual QC:
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Regularly quality inspection
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SPI test :
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Automatic solder paste optical inspection
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AOI:
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SMD component welding detection, components shortage & component polarity detection
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X-Ravd:
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BGA test; QFN and other precision devices hidden PAD device inspection
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Function test:
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Test function and performance according to the customer's test procedures and steps
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7. Reworking:
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BGA rework equipment
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8. Delivery Time
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Normal delivery time:
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24 hours( fastest 12 hours quick-turn)
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Small production:
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72 hours( fastest 24 hours quick-turn)
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Medium production:
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5 working days.
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9. Capacity:
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SMT assembly 5 million points/day; plug-in & welding 300,000 points/day; 50-100 items/day
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10. Components Service
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A full set of substitute materials:
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Have experience in component procurement sourcing, and management systems, and provide cost-effective services for OEM projects
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Only SMT:
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Do SMT and backhand welding according to components PCB boards provided by customers.
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Components purchasing:
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Customers provide core components, and we provide component sourcing services.
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PCB Specification:
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PCB layers:
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1-24layers
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PCB materials:
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CEM1, CEM3, Rogers, FR-4, High Tg FR-4, Aluminum Base, Halogen Free
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PCB max. board size:
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620*1100mm (Custom)
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PCB certificate:
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RoHS Directive-Compliant
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PCB Thickness:
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1.6 ±0.1mm
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Layer Copper Thickness:
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0.5-5oz
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Inner Layer Copper Thickness:
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0.5-4oz
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PCB max. board thickness:
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6.0mm
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Minimum Hole Size:
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0.20mm
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Minimum Line Width/Space:
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3/3mil
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Min. S/M Pitch:
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0.1mm(4mil)
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Plate Thickness and Aperture Ratio :
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30:1
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Minimum Hole Copper:
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20µm
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Hole Dia. Tolerance(PTH):
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±0.075mm(3mil)
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Hole dia. Tolerance(NPTH):
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±0.05mm (2mil)
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Hole Position Deviation:
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±0.05mm (2mil)
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Outline Tolerance:
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±0.05mm (2mil)
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PCB solder mask:
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Black, white, yellow
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PCB surface finished:
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HASL Lead-free, Immersion ENIG, Chem Tin, Flash Gold, OSP, Gold finger, Peelable, Immersion Silver
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Legend:
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White
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E-test:
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100% AOI, X-ray, Flying probe test.
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Outline:
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Rout and Score/V-cut
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Inspection Standard:
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IPC-A-610CCLASSII
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Certificates:
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UL (E503048),ISO9001/ISO14001/IATF16949
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Outgoing Reports:
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Final Inspection, E-test, Solderability Test, Micro Section, and More
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