| Customization: | Available |
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| Type: | Rigid Circuit Board |
| Dielectric: | FR-4 |
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Finest Printed Circuit Board Limited is a leading manufacturer specializing in high-quality PCB and PCBA solutions for consumer electronics. We understand the critical needs of OEMs and manufacturers in the automotive sector, especially when it comes to reliable, durable, and efficient car battery charger circuit boards. We offer cutting-edge technology in flexible PCBs, including LM2596-based designs, ensuring top performance and longevity. Our expertise ensures that your products not only meet industry standards but also exceed consumer expectations.
Efficient Power Conversion: Our PCBA solutions for car battery chargers are designed around advanced voltage regulator components like LM2596. These regulators provide efficient DC-DC conversion, ensuring that the battery is charged quickly and safely. The board is built to handle varying voltage inputs from different power sources, making it suitable for use in a range of automotive applications.
Heat Dissipation and Overcurrent Protection: Car battery chargers generate heat during operation, and overheating can lead to performance degradation or system failure. Our circuit boards are equipped with robust heat dissipation features, such as heat sinks and thermal vias, to maintain optimal operating temperatures. Additionally, integrated overcurrent protection ensures that the charging process is safe, preventing potential damage to the battery or the board itself.
Long-lasting and Durable: The materials and components we use in our PCBs for car battery chargers are selected for their durability and reliability. We use high-grade copper for the traces to ensure proper current handling and long-lasting performance. The boards are designed to resist wear and tear from continuous usage, ensuring a long product lifespan.
Flexible and Space-Saving Solutions: Flex PCBs offer significant advantages when space is limited or when the circuit needs to fit into irregular shapes, such as in modern automotive electronics. Our flexible PCBA designs using LM2596 voltage regulators are particularly suited for compact devices, offering the flexibility to be bent and twisted without compromising the integrity of the connections.
Lightweight and Efficient: In automotive and consumer electronics, weight is a crucial factor. Flexible PCBs reduce overall device weight, making them ideal for car battery chargers and other mobile power solutions. Our designs ensure that despite their flexibility and lightweight construction, they offer superior reliability and electrical performance.
High Durability Under Stress: Automotive applications often require electronics to operate under extreme conditions, including temperature fluctuations and mechanical stress. Our flexible PCBs are built with high-quality materials that can withstand harsh environments while maintaining peak performance. They are ideal for use in applications that demand resilience and adaptability, such as automotive displays, sensor connections, and portable charging systems.
Smooth Power Delivery for Consumer Devices: The LM2596 regulator ensures stable power delivery, making it a key component in charging systems. Whether your product is designed for consumer electronics or automotive applications, our PCBA solutions ensure that devices receive the correct voltage and current for optimal performance. This helps prevent damage from power surges and contributes to overall product longevity.
Streamlined Integration with Flex Cable Systems: Our PCBA solutions are engineered to integrate seamlessly with flex cables, simplifying installation and maintenance. This offers manufacturers the advantage of easy assembly, reducing production time and costs while enhancing product reliability. The streamlined integration ensures that the product works efficiently and reliably, with minimal risk of electrical faults.
Custom Design and Manufacturing: At Finest Printed Circuit Board Limited, we understand that each product has unique requirements. That's why we offer custom PCB and PCBA designs tailored to your specifications. Whether you need a board optimized for power efficiency or one designed to fit into a compact space, we work with you to ensure your product's success.
Rapid Prototyping and Scalable Production: Speed to market is crucial in today's competitive landscape. We provide fast prototyping services to help you bring your product to market quickly. Once the design is approved, our scalable production capabilities ensure that we can meet both low and high-volume orders without compromising on quality or delivery times.
Minimizing Defects and Ensuring Consistency: One of the major pain points for manufacturers is the risk of defects and inconsistency in large-scale production. At Finest Printed Circuit Board Limited, we prioritize quality control at every stage of the manufacturing process. Our boards undergo rigorous testing to ensure that each unit meets the highest quality standards, minimizing the risk of defects that could lead to product failures.
Cost-Efficiency without Compromising Quality: We understand that cost is a significant concern for manufacturers. Our streamlined production processes and strong supplier relationships allow us to offer competitive pricing without compromising on the quality of our PCBs and PCBAs. You can rest assured that you are getting the best value for your investment.
Reducing Time to Market: With our rapid prototyping services and scalable production, we help you get your product to market quickly. This not only helps you stay ahead of the competition but also allows for quicker feedback and adjustments in the product development cycle, ensuring that your final product is market-ready in record time.
Finest Printed Circuit Board Limited has built a reputation for delivering high-quality PCB and PCBA solutions that meet the unique needs of the automotive and consumer electronics industries. Our commitment to excellence and customer satisfaction drives us to continuously innovate and provide the most efficient, reliable, and cost-effective solutions for your products.
If you're looking for a reliable and experienced partner for your car battery charger circuit board, LM2596 flexible PCB, or any other consumer electronics PCBA project, look no further than Finest Printed Circuit Board Limited. Contact us today for a tailored quote that meets your specific needs and requirements. We're ready to help you bring your product to life with precision and excellence.
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PCBA Technical Capability
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1. Assembly Type::
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FR4, FPC, Rigid-flex PCB, Metal base PCB.
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2. Assembly Specification:
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Min size L50*W50mm; Max size: L510*460mm
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3. Assembly thickness:
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Min thickness: 0.2mm; Max thickness: 3.0mm
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4. Components Specification
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Components DIP:
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01005Chip/0.35 Pitch BGA
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Minimum device accuracy:
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+/-0.04mm
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Minimum footprint distance:
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0.3mm
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5. File format:
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BOM list; PCB Gerber file:
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6. Test
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IQC:
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Incoming inspection
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IPQC:
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Production inspection; first ICR test
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Visual QC:
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Regularly quality inspection
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SPI test :
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Automatic solder paste optical inspection
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AOI:
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SMD component welding detection, components shortage & component polarity detection
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X-Ravd:
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BGA test; QFN and other precision devices hidden PAD device inspection
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Function test:
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Test function and performance according to the customer's test procedures and steps
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7. Reworking:
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BGA rework equipment
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8. Delivery Time
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Normal delivery time:
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24 hours( fastest 12 hours quick-turn)
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Small production:
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72 hours( fastest 24 hours quick-turn)
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Medium production:
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5 working days.
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9. Capacity:
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SMT assembly 5 million points/day; plug-in & welding 300,000 points/day; 50-100 items/day
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10. Components Service
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A full set of substitute materials:
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Have experience in component procurement sourcing, and management systems, and provide cost-effective services for OEM projects
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Only SMT:
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Do SMT and backhand welding according to components PCB boards provided by customers.
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Components purchasing:
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Customers provide core components, and we provide component sourcing services.
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PCB Specification:
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PCB layers:
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1-24layers
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PCB materials:
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CEM1, CEM3, Rogers, FR-4, High Tg FR-4, Aluminum Base, Halogen Free
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PCB max. board size:
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620*1100mm (Custom)
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PCB certificate:
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RoHS Directive-Compliant
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PCB Thickness:
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1.6 ±0.1mm
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Layer Copper Thickness:
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0.5-5oz
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Inner Layer Copper Thickness:
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0.5-4oz
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PCB max. board thickness:
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6.0mm
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Minimum Hole Size:
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0.20mm
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Minimum Line Width/Space:
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3/3mil
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Min. S/M Pitch:
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0.1mm(4mil)
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Plate Thickness and Aperture Ratio :
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30:1
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Minimum Hole Copper:
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20µm
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Hole Dia. Tolerance(PTH):
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±0.075mm(3mil)
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Hole dia. Tolerance(NPTH):
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±0.05mm (2mil)
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Hole Position Deviation:
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±0.05mm (2mil)
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Outline Tolerance:
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±0.05mm (2mil)
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PCB solder mask:
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Black, white, yellow
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PCB surface finished:
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HASL Lead-free, Immersion ENIG, Chem Tin, Flash Gold, OSP, Gold finger, Peelable, Immersion Silver
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Legend:
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White
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E-test:
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100% AOI, X-ray, Flying probe test.
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Outline:
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Rout and Score/V-cut
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Inspection Standard:
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IPC-A-610CCLASSII
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Certificates:
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UL (E503048),ISO9001/ISO14001/IATF16949
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Outgoing Reports:
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Final Inspection, E-test, Solderability Test, Micro Section, and More
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