Customization: | Available |
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Type: | Rigid Circuit Board |
Dielectric: | FR-4 |
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Finest Printed Circuit Board Limited specializes in manufacturing high-performance 9-watt bulb MCPCBs, solar street light circuits, round LED luminous PCBs, and inverter PCBA assemblies. Our solutions are designed to address critical challenges faced by manufacturers, providing top-quality circuit boards for reliable performance, efficient energy management, and long-term durability. With a focus on precision and quick turnaround, our products cater to a wide range of lighting and inverter applications.
Optimized Heat Dissipation for Longer Lifespan
Heat management is a key factor in the longevity and performance of LED lighting, and our 9-watt bulb MCPCBs are engineered to excel in this area. Utilizing metal core PCB technology, our boards provide superior heat dissipation, ensuring that LEDs run cooler even at high power. This design enhances the durability of the bulbs, reducing the frequency of replacements and delivering a stable light output for longer periods.
High Thermal Conductivity for Efficient Power Use
Our MCPCBs are crafted with high thermal conductivity materials, enabling efficient energy transfer. This ensures that your 9-watt LED bulbs use power optimally, providing bright, consistent lighting while minimizing energy consumption. For lighting manufacturers, this means producing bulbs that deliver exceptional performance and attract environmentally conscious consumers seeking energy-saving solutions.
Weather-Resistant Design for Outdoor Reliability
Solar street lights must perform reliably in all weather conditions, and our PCBA assemblies are built to withstand the challenges of outdoor environments. Using moisture-resistant materials and robust design principles, our solar street light circuit boards can endure high humidity, rain, and temperature variations. This makes them ideal for solar lighting solutions that need to operate flawlessly year-round, reducing maintenance efforts and costs for users.
Efficient Solar Power Management for Maximum Lighting
To make the most of available solar energy, our circuit boards integrate advanced power management features. By optimizing energy storage and discharge, they ensure that street lights remain bright throughout the night, even after overcast days. This results in consistent illumination, enhancing safety and visibility in public spaces. Manufacturers can rely on our PCBA solutions to deliver street lights that are both eco-friendly and high-performing.
Versatile Design for Various Applications
Our round LED circuit boards are designed to accommodate a wide range of applications, including decorative lighting, automotive lighting, and custom LED displays. The round shape allows for even distribution of light, providing a smooth and uniform glow that enhances the aesthetic appeal of any space. Manufacturers can use these circuit boards to develop innovative lighting products that stand out in the market.
Precision Engineering for Consistent Brightness
Achieving uniform brightness across all LEDs is crucial in applications where light quality matters. Our round LED luminous PCBs are engineered with precision, ensuring that each LED receives consistent current and voltage. This prevents uneven lighting, flickering, and other issues that could affect the user experience. By choosing our PCBA solutions, manufacturers can create lighting products that meet the highest standards of quality.
Stable Performance for Reliable Power Conversion
Inverter PCBA is at the heart of many LED and solar-powered systems, converting DC energy into usable AC power. Our inverter circuit boards are designed for stable and efficient power conversion, providing a reliable source of power for various applications. With robust design and high-quality components, our inverter PCBAs ensure consistent performance, even under demanding conditions.
Overload and Short-Circuit Protection for Enhanced Safety
Safety is a major consideration in power electronics, and our inverter PCBA solutions come with built-in protection features. These include overload protection, short-circuit prevention, and thermal shutoff mechanisms, safeguarding the system from potential damage. This design not only protects the inverter itself but also ensures the safety of connected devices, making it a dependable choice for manufacturers of solar lighting and LED systems.
Rapid Prototyping for Faster Time-to-Market
Time is of the essence when developing new lighting products or solar solutions. Our fast-turn PCBA services are tailored to help you quickly bring your designs to life. With our advanced manufacturing capabilities, we can produce prototypes in a matter of days, allowing you to test and refine your designs before moving into mass production. This speed reduces time-to-market, giving you a competitive edge.
Scalable Manufacturing for Small to Large Orders
Whether you need a small batch of prototypes or a large-scale production run, we are equipped to handle your manufacturing needs. Our flexible production capabilities ensure that we can meet your specific volume requirements without compromising on quality. From initial design validation to full-scale production, we provide the support you need at every stage of the process.
Stringent Quality Control for Every PCBA
At Finest Printed Circuit Board Limited, quality is our priority. Each PCBA we manufacture undergoes rigorous testing, including electrical testing, functional testing, and visual inspection. This ensures that every circuit board meets our high standards of performance and reliability. For manufacturers, this translates into fewer defects, reduced returns, and greater customer satisfaction.
Compliance with Global Standards for Easy Market Access
Navigating regulatory requirements is critical in electronics manufacturing, and our products are designed to meet global standards like RoHS and ISO. This ensures that your lighting and inverter products can enter markets worldwide with ease, meeting environmental and safety requirements. By partnering with us, you can focus on innovation, knowing that compliance is taken care of.
Finest Printed Circuit Board Limited is here to meet your specific requirements for 9-watt bulb MCPCBs, solar street light circuit boards, round LED luminous PCBs, and inverter PCBA solutions. Our team is ready to provide tailored solutions that align with your goals, from initial design to final production. Reach out to us today for a quote, and let's work together to create reliable, energy-efficient products that shine in the marketplace.
PCBA Technical Capability
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1. Assembly Type::
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FR4, FPC, Rigid-flex PCB, Metal base PCB.
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2. Assembly Specification:
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Min size L50*W50mm; Max size: L510*460mm
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3. Assembly thickness:
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Min thickness: 0.2mm; Max thickness: 3.0mm
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4. Components Specification
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Components DIP:
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01005Chip/0.35 Pitch BGA
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Minimum device accuracy:
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+/-0.04mm
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Minimum footprint distance:
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0.3mm
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5. File format:
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BOM list; PCB Gerber file:
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6. Test
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IQC:
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Incoming inspection
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IPQC:
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Production inspection; first ICR test
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Visual QC:
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Regularly quality inspection
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SPI test :
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Automatic solder paste optical inspection
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AOI:
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SMD component welding detection, components shortage & component polarity detection
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X-Ravd:
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BGA test; QFN and other precision devices hidden PAD device inspection
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Function test:
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Test function and performance according to the customer's test procedures and steps
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7. Reworking:
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BGA rework equipment
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8. Delivery Time
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Normal delivery time:
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24 hours( fastest 12 hours quick-turn)
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Small production:
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72 hours( fastest 24 hours quick-turn)
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Medium production:
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5 working days.
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9. Capacity:
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SMT assembly 5 million points/day; plug-in & welding 300,000 points/day; 50-100 items/day
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10. Components Service
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A full set of substitute materials:
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Have experience in component procurement sourcing, and management systems, and provide cost-effective services for OEM projects
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Only SMT:
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Do SMT and backhand welding according to components PCB boards provided by customers.
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Components purchasing:
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Customers provide core components, and we provide component sourcing services.
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PCB Specification:
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PCB layers:
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1-24layers
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PCB materials:
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CEM1, CEM3, Rogers, FR-4, High Tg FR-4, Aluminum Base, Halogen Free
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PCB max. board size:
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620*1100mm (Custom)
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PCB certificate:
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RoHS Directive-Compliant
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PCB Thickness:
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1.6 ±0.1mm
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Layer Copper Thickness:
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0.5-5oz
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Inner Layer Copper Thickness:
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0.5-4oz
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PCB max. board thickness:
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6.0mm
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Minimum Hole Size:
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0.20mm
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Minimum Line Width/Space:
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3/3mil
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Min. S/M Pitch:
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0.1mm(4mil)
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Plate Thickness and Aperture Ratio :
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30:1
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Minimum Hole Copper:
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20µm
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Hole Dia. Tolerance(PTH):
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±0.075mm(3mil)
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Hole dia. Tolerance(NPTH):
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±0.05mm (2mil)
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Hole Position Deviation:
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±0.05mm (2mil)
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Outline Tolerance:
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±0.05mm (2mil)
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PCB solder mask:
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Black, white, yellow
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PCB surface finished:
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HASL Lead-free, Immersion ENIG, Chem Tin, Flash Gold, OSP, Gold finger, Peelable, Immersion Silver
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Legend:
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White
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E-test:
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100% AOI, X-ray, Flying probe test.
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Outline:
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Rout and Score/V-cut
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Inspection Standard:
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IPC-A-610CCLASSII
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Certificates:
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UL (E503048),ISO9001/ISO14001/IATF16949
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Outgoing Reports:
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Final Inspection, E-test, Solderability Test, Micro Section, and More
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